Multi-Functional 160KW Hydraulic Pump/Motor Test Platform With Precision Control

Description

Engineered for versatility, this test platform supports performance validation of open/closed pumps, motors (dual-mode operation), and valves through a modular open-system design. Combining mechanical robustness with advanced servo-driven controls and real-time data acquisition, it provides actionable insights into fluid dynamics, energy consumption, and component reliability. The system’s adaptive architecture ensures seamless integration into R&D or production workflows, facilitating rapid quality improvements and strategic advancements in industrial applications.

Technical Specifications

1. High-Power Drive System

• Motor: 160KW servo motor | Speed range: 1,500 RPM (standard), ≥3,500 RPM (ultra-high).
• Hydraulic Loading: Dual-bridge configuration with proportional valve control | Pressure range: 0–430 Bar | Simulates real-world stress scenarios.

2. Measurement Systems

• Flow:
  • Main circuit: Hydrotechnik turbine flowmeter | Range: 15–600 L/min | Tolerance: ±0.5%.
  • Valve leakage: High-resolution gear flowmeter | Range: 0.5–2,000 mL/min | Tolerance: ±0.3%.
• Pressure: 600 Bar (main), 100 Bar (pilot) | Accuracy: 0.25% FS.
• Temperature: Range: 0–150°C | Accuracy: ±0.5%.

3. Control & Software

• Hardware: Siemens modules for electrical control | NI data acquisition for real-time analytics.
• Software: Programmable PLC interface | Supports automated test cycles and dynamic load profiles.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

Elevate your testing standards with DAZHUO’s cutting-edge engineering solutions.

    Changzhou Dazhuo Testing Equipment Co., Ltd. is located in Wujin National High-tech Development Zone, Changzhou, Jiangsu. The company was founded by a team of experts who have been engaged in the research and development of hydraulic measurement and control technology for a long time, focusing on providing users with one-stop solutions for hydraulic testing and control, making testing easier and more efficient!
The company has a number of system design, structural design, software design engineers, in the design and development, manufacturing, installation and commissioning of hydraulic test systems and sales services have a strong comprehensive strength. In recent years, the core team has successively supported Caterpillar, Italy OMFB, Bosch Rexroth (Lozon), SMS (SMS), Japan Shimadzu, Zhejiang Haihong, Shanghai Qiangtian and other well-known domestic and foreign host and hydraulic manufacturers, and has accumulated rich experience.

    Our main products include: hydraulic cylinder test bench, hydraulic valve test bench, hydraulic pumptest bench, hydraulic motor test bench, hydraulic pump and motor comprehensive test bench, hydraulic sealtest bench, hydraulic comprehensive (matching) performance test bench, and other non-standard hydraulictesting systems. Our company can also provide hydraulic testing services and hydraulic maintenance stationconstruction plans.

Our company has always adhered to the concept of integrity, pragmatism, responsibility, and win-winin serving customers.

Company vision: To make hydraulic testing simpler and more efficient.